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Friday, March 20, 2015
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Saturday, February 28, 2015
Flush Cutting
The more I worked on this project, the more I recognized that straight, square lines were critical to the look of the finished piece. I normally like to round-off edges, even just a bit, to to soften them, and because paint and varnish are most likely to crack on sharp edges.
But the look of this cover seemed to depend on nice, crisp lines. I had to saw the ends of the strips off squarely, so theyd be perfectly flush with the sides.
But how? Every time Id tried to saw something -- like screw plugs, for instance -- flush, the saw teeth had scratched the surface all around. I certainly didnt want to do that with this piece.
Strips need to be trimmed flush |
On most saws, the teeth are bent outwards slightly, alternating to the right and left. This set, helps the saw make a cut that is wider than the saw, so the saw blade doesnt get stuck in the cut.
The teeth on flush-cut saws are not set, so -- theoretically, anyway -- when the blade lies flat on wood, the teeth dont dig or cut into it.
There are expensive furniture-making flush-cut saws, but Japanese style flush cutters are now popular and relatively inexpensive, so thats what I opted for:
The tool of the job: flush cut saw |
I also didnt try to cut the ends exactly flush... I left about 1/32" of wood protruding from the end... just enough to give the saw teeth a bit of breathing room.
Saw in action. Tape prevents even little scratches. |
Finished with random orbit sander |
After a complete sanding... looking pretty good! |
With a coat of linseed oil. |
Installed in piano studio |
Center post trimmed |
Next Episode: Cutting Boards